Powerful solution for 5- to 3-axis precision machining.

 

Designed from the beginning for 5-axis working

• Compact, well-thought-out design for perfect accessibility and best operating ergonomics for 5-, 4-, and 3-axis milling, guarantees highest precision
• Automatic tool changer with 50 places (optional 80 places) loadable from operator side during machining
• Energy-optimized design and power units for saving energy and operating costs
• Power units switch off automatically when they are not in use
• Latest generation, fully digital, universal contouring control unit Heidenhain TNC 640
• High rigidity due to new stability-optimized design, vertical column, stable carriage, ball-screw axis drives and digital three-phase drives with AC motors
• High-precision glass scales with compressed air for direct position measurement as standard
• Powerful FEHLMANN motor spindles with high torque
  Maximum spindle speed 14,000 / 20,000 / 30,000 / 36,000 rpm
• Axis travel X 600 mm, Y 400 mm, Z 610 mm
• Maximum feed rate (with interpolation) on all axes 30,000 mm/min
• Machine can be automated without impairing accessibility
• Fehlmann Swiss Made – everything from a single source!

When the 8- or 16-hour shift per day no longer suffices... More and more frequently, 'time to market' is one of the most important 'survival' criterion for today's tool shops and parts producers. New products are developed and produced within extremely short time intervals. With the help of the latest information technology of the FEHLMANN MCM™ (Milling Center Manager), parts can be loaded and unloaded quickly and reliably - in an operator friendly way. In addition to the high quality of the part, key factors are unlimited availability, accessibility of the system during day shifts, as well as the safety of the process during ghost shifts (unattended operation with no or little staff). The FEHLMANN MCM™ offers you valuable support - proven time and again - meeting today's automation requirements and based on open industry standards. As the MCM software is a FEHLMANN in-house development, you can trust us to perform the support on the entire system.

Almost limitless possibilities - discover the FEHLMANN MCM™!

 

Fehlmann Milling Center Manager

The Milling Centre Management system - an in-house development by Fehlmann - controls both machine and robot. Machining order, zero points, etc. are entered in a simple and clear job table (Windows surface). Via mouse click, the operator can change the machining order or single parameters during the system operation.
Keeping up flexibility even in automatic mode: without any trouble, a part can be fitted in. Thanks to the high operator comfort of machine and MCM, the Fehlmann solution is not only suited for series production, but is already efficient when producing only a few parts.
Tool breakage monitoring, NC program management, logging of system events, and a phone alarm (optional) via SMS sent to a preselected mobile phone number are just a couple of functions allowing for an unattended night or weekend shift.

The complete system from a single source

• The systems are commissioned and tested with the customer-specific configuration here in our works.
• We develop and produce the machine and MCM™. For parts handling, we use standard robots.
• With the systems shown above we offer proven solutions.
• To a large extent, we owe the practicality of our solutions to the many MCM™ customer suggestions and ideas - many of which were adopted in the standard solution.

All options customized for todays machining needs are abailable:

• High-pressure cooling system with through-the-spindle supply and chip conveyor.
• Different tool and part measuring systems (probe systems, laser ...)
• Integrated minimum-quantity lubrication for HSC machining.
• Graphite disposal.

GRAPHITE

For regular working of graphite, ceramics and hardened parts, FEHLMANN offers special GRAPHITE models.
These models include guideways* and spindles with special scrapers. The switchgear cabinet is equipped with a closed cooling system.

*Depending on the model also additionally sealed.

 

 

• Precision parts in all materials
• 5-axis machining of small cubic parts, mould & die making
• HSC-machining of hardenend mould inserts
• 3D and 5-axis electrodes in copper and graphite
• Mould plates in tool steel

Travel distances
X	mm	600
Y	mm	400
Z	mm	610
B	degree	-10° to 120°
C	degree	0° to 360°
Machining area
Clamping surface L x W	mm	1160 x 475
Distance table to spindle nose	mm	125 - 735
Work spindle
Speed / power at S6 (40% ED)	rpm	50 - 14,000 / 10.5 kw
		50 - 20,000 / 10.5 kw
		50 - 30,000 / 13.7 kw
		50 - 36,000 / 19.5 kw
Tool changer	no. of pockets	50/80
Other data
Feedrate/rapid feed	mm/min	1-30'000
Control unit	Heidenhain CNC continuous path control	TNC 7 or TNC 640
Installation space (W/D/H)	m	2.3 /2.1/2.95
Weight	kg	5300

Subject to technical modifications.

Follow us on YouTube:

• Automation of blanks and pallets for series or single-part manufacturing
• High dynamic cutting with 5 axes and automation
• High-precision milling
• Milling of tempered steel- "Turning Handle"
• 5-axis machining of electrode for connector
• Dynamism and efficiency in automated precision machining